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Recalls for
2010 Mci D4500
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10 recalls found.
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DEFECT #1 - EQUIPMENT ADAPTIVE
Posted on: 2010-03-24DescriptionMci has notified nhtsa of a defect in certain model year 2009 d4000 and model year 2008-2010 d4500 and d4505 motor coaches fitted with ricon public use lifts. The restraint belt on these lifts was designed to prevent the lift from moving, unless the tongue of the belt is fully engaged and latched in the buckle. Ricon has discovered, however, that it is possible for the operator to insert the belt tongue into the buckle without fully engaging the latching mechanism. In this case, the restraint belt would appear to be latched, and the operator could run the lift. If the restraint belt tongue is not fully engaged into the restraint belt buckle, and latched, the lift may operate with an occupant on the platform.
ConsequenceThe user of the lift could be injured should the lift move without the restraint belt properly buckled.
Corrective ActionMci is working with ricon and ricon will be handling the remedy for this campaign. Please see ricon's defect report 09e-060. Ricon will provide customers with a warning decal and a dvd-based training aid. The recall is expected to begin during april 2010. Owners may contact ricon customer service at 1-800-322-2884, emailing at www.dmata@wabtec.com.
NotesMci recall no. 342.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to
http://www.safercar.gov .
DEFECT #2 - POWER TRAIN:AXLE ASSEMBLY
Posted on: 2010-05-11DescriptionMci is recalling certain model year 2010 d4000, d4005, d4500, d4505, e4500, and j4500 model motor coaches manufactured from september 2009 through may 2010, equipped with arvinmeritor front and tag axle assemblies. The suspect axles may have had improper torque applied to the hub/rotor/wheel adapter bolts during the assembly process. Reduced bolt torque could lead to vibration loosening of the bolt.
ConsequenceThis could result in a loss of the wheel possibly resulting in a crash.
Corrective ActionMci will notify owners and dealers will repair the motor coaches free of charge. The safety recall began on may 28, 2010. Owners may contact mci at 1-800-241-2947.
NotesMci's recall campaign numbers are 345 and 346.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to
http://www.safercar.gov.
DEFECT #3 - ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
Posted on: 2011-01-20DescriptionMci is recalling certain model year 2010-2011 d4500, d4505, and d4000 motor coaches. The affected pulley covers may lack certain welds required to keep the covers attached to the coach structure.
ConsequenceThe cover will eventually fail as a result of fatigue, and the cover may become detached from the coach and fall and strike a person or object, resulting in personal injury or property damage.
Corrective ActionMci will inspect and replace as necessary the idler pulley covers free of charge. The safety recall began on february 10, 2011. Owners may contact mci customer service at 1-800-241-2947.
NotesMci safety recall no. 351.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to
http://www.safercar.gov .
DEFECT #4 - EQUIPMENT ADAPTIVE
Posted on: 2010-03-09DescriptionMci is recalling certain model year 2000-2009 d4000, model year 2001-2010 d4500 and model year 2005-2007 d4505 coaches equipped with ricon wheelchair lift (wcl) and a cassette-type wcl compartment door. The wheelchair lift may become disengaged from a locked position and slide unrestrained on its rollers in the storage structure, potentially breaking through the cassette door and extending beyond the outside of the door when the coach is in motion, particularly when the coach is making a left turn.
ConsequenceIf the coach is in motion, potential injury to persons and/or damage to other vehicles or property could occur.
Corrective ActionMci will provide parts and labor to install free of charge to customers, a ricon designed retrofit kit that includes a spring loaded lock mechanism. The safety recall began on march 31, 2010. Owners may contact mci customer service line at 1-800-241-2947.
NotesMci recall no. 341.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to
http://www.safercar.gov .
DEFECT #5 - ELECTRONIC STABILITY CONTROL
Posted on: 2011-10-28DescriptionMotor coach industries (mci) is recalling certain model year 2003, and 2007-2012 e and j models along with model year 2007-2012 d4000, d4005, d4500, d4505, d4000istv motor coaches equipped with meritor wabco electronic stability control (esc) modules, manufactured from october 2002, through october 2011. Under certain road and driving conditions, vehicle body roll and road inclination characteristics may adversely affect the slip angle calculation of the electronic stability control (esc) system. This might cause the esc to perceive an over steering situation and therefore apply the outer wheel brake on the front axle until the vehicle is perceived to be stable.
ConsequenceIf the driver is slow to react during this esc intervention, the vehicle may deviate from the intended line of travel, increasing the risk of a crash.
Corrective ActionMci will notify owners and replace the control module free of charge. The safety recall began on january 4, 2012. Owners may contact mci customer service at 1-800-241-2947.
NotesMci safety recall number is 371.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to
http://www.safercar.gov .
DEFECT #6 - INTERIOR LIGHTING
Posted on: 2012-06-04
Description
Motor coach industries, inc (mci) is recalling certain model year 2009-2011 d4000, d4500 and 2010 d4505 motor coaches equipped with led lights interior lights and powered by either a vansco or io multiplex system. Due to excessive power draw of the led lights, heat may build up at the fuse block and connector, causing components to melt.
Consequence
If this occurs, surrounding material may be damaged and will burn, increasing the risk of a fire.
Corrective Action
Mci will notify owners, and dealers will install re-designed wiring, free of charge. The recall began on july 17, 2012. Owners may contact mci at 1-866-624-2622.
Notes
Mci¿s recall campaign number is 388. Owners may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov. DEFECT #7 - ELECTRICAL SYSTEM
Posted on: 2013-10-31
Description
Motor coach industries (mci) is recalling certain model year 2000-2012 d, e, g and j series coaches manufactured january 2000 through june 2011 and equipped with sure power battery equalizers containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.
Consequence
Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.
Corrective Action
Mci will notify owners, and sure power will replace the equalizers, free of charge. Owners may contact mci at 1-847-285-2000. This campaign is mci service bulletin 401.
Notes
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov. DEFECT #8 - ELECTRICAL SYSTEM:FUSES AND CIRCUIT BREAKERS
Posted on: 2014-06-16
Description
Motor coach industries, inc (mci) is recalling certain model year 2009-2011 d4000 and d4500 and 2010 d4505 motor coaches equipped with led lights interior lights powered by either a vansco or io multiplex system. Due to the excessive power draw of the led lights, heat may build up at the fuse block and connector, causing the components to melt.
Consequence
If this occurs, the surrounding material may be damaged and will burn, increasing the risk of a fire.
Corrective Action
Mci will notify owners, and dealers will replace the fuse holders, free of charge. The recall began in july 2014. Owners may contact mci customer service at 1-847-285-2090. Mci's number for this recall is 388b. Note: this recall supersedes recall 12v-250. Motorcoaches that were remedied under the previous campaign need to be remedied under this campaign as well.
Notes
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov. DEFECT #9 - INTERIOR LIGHTING
Posted on: 2014-06-16
Description
Motor coach industries, inc (mci) is recalling certain model year 2009-2011 d4000 and d4500 and 2010 d4505 motor coaches equipped with led lights interior lights powered by either a vansco or io multiplex system. Due to the excessive power draw of the led lights, heat may build up at the fuse block and connector, causing the components to melt.
Consequence
If this occurs, the surrounding material may be damaged and will burn, increasing the risk of a fire.
Corrective Action
Mci will notify owners, and dealers will replace the fuse holders, free of charge. The recall began in july 2014. Owners may contact mci customer service at 1-847-285-2090. Mci's number for this recall is 388b. Note: this recall supersedes recall 12v-250. Motorcoaches that were remedied under the previous campaign need to be remedied under this campaign as well.
Notes
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov. DEFECT #10 - SEATS
Posted on: 2016-01-20
Description
Motor coach industries (mci) is recalling certain model year 2011-2013 and 2015 j4500 coaches manufactured november 18, 2011, to july 10, 2015, 2011-2012 and 2014-2015 d4000 coaches manufactured manufactured september 24, 2010, to september 5, 2015, 2011-2013 and 2015-2016 d4005 coaches manufactured january 17, 2011, to november 23, 2015, 2012-2014 and 2016 d4000istv coaches manufactured july 18, 2012, to december 2, 2015, 2010-2016 d4500 coaches manufactured april 15, 2010, to december 18, 2015 and 2011-2016 d4505 coaches manufactured december 15, 2010, to december 4, 2015. The affected buses are equipped with certain recaro ergo-m commercial bus driver seats that have j-brackets that may be missing welds which could allow the seat belt anchorage assembly to separate from the j-bracket.
Consequence
If the seatbelt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash increasing their risk of injury.
Corrective Action
Mci will notify owners and dealers will inspect the seats and determined if welds are missing. Any j-bracket that is missing welds will be removed and replaced, free of charge. The recall began on february 15, 2016. Owners may contact mci at 1-800-241-2947. Mci's number for this recall is sb 431.
Notes
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.