Recalls for your 2004 New Flyer C40lf

Recalls for 2004 New Flyer C40lf

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6 recalls found.
All New Flyer Recalls

DEFECT #1 - EXTERIOR LIGHTING


Posted on: 2007-02-27
Description
Certain transit buses fail to comply with the requirements of federal motor vehicle safety standard no.  108, lamps reflective devices, and associated equipment.  The flashing deceleration lamps were an optional item for some of these buses.  

Consequence
The standard requires that the deceleration lamp is a solid light rather than a flashing light.

Corrective Action
Dealers will rewire the electrical system to remove the flashing function or install a new programmable logic controller (plc) which will make the lamps burn steady free of charge.  The recall began on march 5, 2007.  Owners may contact new flyer at 204-934-4874.  

Notes
Customers may contact the national highway traffic safety administration1s vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

DEFECT #2 - ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN


Posted on: 2005-08-29
Description
On certain transit buses, hydraulic fluid can leak at the flange fitting due to improper installation procedures.  Incorrect installation procedures may cause damage to the o-ring of the flange assembly, compromising the sealing capability of the o-ring.

Consequence
Leaks caused due to damaged o-rings could cause hydraulic fluid to be sprayed onto hot surfaces and ignite.

Corrective Action
New flyer will contact customers with parts and instructions on how to complete this recall.  The recall began on august 30, 2005.  Owners may contact new flyer at 204-934-4874.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #3 - STEERING:LINKAGES:TIE ROD ASSEMBLY


Posted on: 2005-03-29
Description
On certain transit buses equipped with meritor front axle assemblies, a weld is missing on the radius rod attachment bracketand the bracket may fatigue and fail while in use.

Consequence
Bracket failure could result in a crash without prior warning.

Corrective Action
Dealers will replace the brackets free of charge.  The recall began on april 6, 2005.  Owners may contact new flyer at 204-934-4874.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #4 - EQUIPMENT ADAPTIVE


Posted on: 2006-02-09
Description
On certain transit buses, the spot welds which hold the wheelchair ramp hinge assembly together can fail allowing the ramp to separate, when deployed under load, from the bus frame.  

Consequence
Separation of the ramp from the vehicle could result in injury to passengers on the ramp.

Corrective Action
Dealers will add new hardware to the hinges which will make the spot-welding redundant.  The recall began on february 15, 2006.  Owners may contact new flyer at 1-204-934-4874.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #5 - SERVICE BRAKES, AIR:SUPPLY:CHECK VALVE


Posted on: 2006-01-23
Description
On certain transit buses equipped with relay valves built by haldex/midland and distributed by meritor/wabco with valve body date code of 342a4k.  This valve, which is installed in the rear axle air brake circuit, can fail resulting in a loss of air pressure to the rear service brakes.  

Consequence
Failure of the valve would disable the rear axle service brake circuit and result in extended stopping distances which could result in a crash.

Corrective Action
Dealers will inspect to see if the installed relay valve has a date code of 342a4k and if necessary will replace the valve free of charge.  The recall began on january 25, 2006.  Owners may contact new flyer at 204-934-4803.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #6 - INTERIOR LIGHTING


Posted on: 2009-09-28
Description
New flyer is recalling certain model year 2002 through 2009 transit buses manufactured between may 2002 and september 2009 equipped with luminator horizon led side destination signs.  The connector board can corrode due to an accumulation of moisture under the connector.

Consequence
A short could occur, possibly causing smoke and fire.

Corrective Action
New flyer will notify owners and repair the buses free of charge.  The safety recall began on october2, 2009.  Owners may contact new flyer customer services at 1-204-934-4876.

Notes
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .