Recalls for your 2004 New Flyer D60lf

Recalls for 2004 New Flyer D60lf

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7 recalls found.
All New Flyer Recalls

DEFECT #1 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL


Posted on: 2006-08-08
Description
On certain transit buses equipped with caterpillar c9 diesel engines, the injector o-ring failures can result in oil being discharged through the valve cover.  

Consequence
A fire can occur.

Corrective Action
Caterpillar is conducting this recall (please see 06e046) and will repair the engines free of charge.  Owners may contact carterpillar at 1-800-447-7332, or new flyer at 204-934-4876.  

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #2 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL


Posted on: 2006-08-08
Description
On certain transit buses equipped with caterpillar c9 diesel engines, the turbocharger compressors are failing and oil can be discharged into the exhaust and external to the turbocharger.

Consequence
A fire can occur.

Corrective Action
Caterpillar is conducting this recall (please see 06e047) and will repair the engines free of charge.  Owners may contact caterpillar at 1-800-447-7332, or new flyer at 204-934-4876.  

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #3 - STEERING:LINKAGES:TIE ROD ASSEMBLY


Posted on: 2005-03-29
Description
On certain transit buses equipped with meritor front axle assemblies, a weld is missing on the radius rod attachment bracketand the bracket may fatigue and fail while in use.

Consequence
Bracket failure could result in a crash without prior warning.

Corrective Action
Dealers will replace the brackets free of charge.  The recall began on april 6, 2005.  Owners may contact new flyer at 204-934-4874.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #4 - EQUIPMENT ADAPTIVE


Posted on: 2006-02-09
Description
On certain transit buses, the spot welds which hold the wheelchair ramp hinge assembly together can fail allowing the ramp to separate, when deployed under load, from the bus frame.  

Consequence
Separation of the ramp from the vehicle could result in injury to passengers on the ramp.

Corrective Action
Dealers will add new hardware to the hinges which will make the spot-welding redundant.  The recall began on february 15, 2006.  Owners may contact new flyer at 1-204-934-4874.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #5 - INTERIOR LIGHTING


Posted on: 2009-09-28
Description
New flyer is recalling certain model year 2002 through 2009 transit buses manufactured between may 2002 and september 2009 equipped with luminator horizon led side destination signs.  The connector board can corrode due to an accumulation of moisture under the connector.

Consequence
A short could occur, possibly causing smoke and fire.

Corrective Action
New flyer will notify owners and repair the buses free of charge.  The safety recall began on october2, 2009.  Owners may contact new flyer customer services at 1-204-934-4876.

Notes
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

DEFECT #6 - POWER TRAIN:DRIVELINE:DRIVESHAFT


Posted on: 2010-03-09
Description
New flyer is recalling certain model year 2004-2009 transit buses.  These models have an inspection panel located above the drive shaft in the passenger compartment flooring for easy inspection and removal of the drive shaft.  This panel may not be of sufficient strength to prevent foreign matter from entering the passenger compartment in the event of a drive shaft failure.

Consequence
Failure of the drive shaft access panel to maintain passenger compartment integrity could result in injury or death.

Corrective Action
Dealers will incorporate an energy absorbing honeycomb material to the underside of the access panel.  This service will be performed free of charge.  The safety recall began on march 10, 2010.  Owners may contact new flyer at 204-934-4874.

Notes
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

DEFECT #7 - STRUCTURE


Posted on: 2012-12-18
Description
New flyer is recalling certain model year 2004-2011 transit buses, models: c35lf, c40lfr, d35lfr, d40lf, d40lfr, d60lf, d60lfa, d60lfr, de35lfa, de40lf, de40lfa, de40lfr, de60lf, de60lfa, de60lfr, and xde40.  The drive shaft access panel may have insufficient strength or be not properly secured to the floor.  If the drive shaft fails, debris from the driveshaft failure may enter the passenger compartment through the panel.

Consequence
If debris resulting from drive shaft failure enters the passenger compartment, it may result in injury to the bus occupants.

Corrective Action
New flyer notification to owners on 01/03/2013.  Dealers will install a steel plate under the access panel on affected buses, free of charge.  Owners may contact new flyer at 1-204-224-6706 for more information.

Notes
New flyer's campaign recall number is r12-040.owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.