Recalls for your 2005 Bigdog Mastiff

Recalls for 2005 Bigdog Mastiff

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8 recalls found.
All Bigdog Recalls
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Josh Parker Photo posted a photo:

Big Dog Poster

A poster mockup made for Walt as an early Christmas present.

(c) Josh Parker Photography 2011, All Rights Reserved.

DEFECT #1 - POWER TRAIN


Posted on: 2005-04-14
Description
On certain motorcycles, the primary drive sprocket nut may back off the engine main shaft.  

Consequence
This could cause the primary drive to lock up and cause a crash.  This condition could occur without any prior warning.

Corrective Action
Dealers will inspect and replace the drive sprocket nut free of charge.  The recall began on may 13, 2005.  Owners may contact big dog at 316-267-9121.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #2 - STRUCTURE


Posted on: 2006-10-12
Description
On certain motorcycles, the long pivot bolt may bend or break during normal operation of the motorcycle.  

Consequence
This could potentially cause the rear fender to abrade against the rear tire while the motorcycle is being driven.  This condition could occur without any prior warning and could result in a crash.

Corrective Action
Dealers will replace the long pivot bolt and, if necessary, straighten the rear frame side panel.  The short left side pivot bolt and pivot shaft may also be replaced free of charge.  The recall began on november 1, 2006.  Owners may contact big dog at 316-267-9121.

Notes
Customers can also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #3 - ELECTRICAL SYSTEM:IGNITION:MODULE


Posted on: 2006-08-09
Description
On certain motorcycles, the ignition modules are oriented within the battery tray in a way that makes the ignition module susceptible to vibration.  

Consequence
This susceptibility to vibration may contribute to a stalling condition that could occur without any prior warning and result in a crash.

Corrective Action
Dealers will install a new ignition module mounting system free of charge.  The recall began on august 25, 2006.  Owners may contact big dog at 316-267-9121.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #4 - ELECTRICAL SYSTEM


Posted on: 2006-08-11
Description
On certain motorcycles, the electronic harness control (ehc) module can fail resulting in a total shut down of the vehicle's electronic power.

Consequence
This condition could occur without any prior warning and could result in a crash.

Corrective Action
Dealers will replace the ehc modules free of charge.  The recall began on september 19, 2006.  Owners may contact big dog at 316-267-9121.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #5 - ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR


Posted on: 2007-08-15
Description
On certain motorcycles, a warped bus bar within the voltage regulator can cause a short circuit.

Consequence
This could possibly result in a fire.

Corrective Action
Dealers will replace the existing circuit breaker located between the voltage regulator positive battery lead (b+ lead) and the positive battery terminal with an alternative circuit protection device that will prevent a thermal event if there is a short to ground.  The recall began on october 1, 2007.  Owners may contact big dog at 1-316-219-9129 or email to customer.service@bigdogmotorcycles.com.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #6 - STRUCTURE:MOTORCYCLE KICKSTAND/CENTER STAND


Posted on: 2006-01-25
Description
On certain motorcycles, the kickstand spring may stretch and detach from the mounting bracket or the kickstand.  

Consequence
This will allow the kickstand to deploy into the extended position and cause a crash.

Corrective Action
Dealers will install a new kickstand spring free of charge.  The recall began on february 17, 2006.  Owners may contact big dog at 316-267-9121.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #7 - WHEELS:LUGS/NUTS/BOLTS


Posted on: 2005-09-29
Description
On certain motorcycles, the rear wheel hub bolts could loosen and back out allowing the hub and brake rotor to detach from the wheel with an associated loss of stopping power.

Consequence
This condition could occur without any prior warning and could result in a crash.

Corrective Action
Dealers will remove, clean and reattach the rear hub bolts free of charge.  The recall began on october 14, 2005.  Owners may contact big dog at 1-312-267-9121.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #8 - STRUCTURE:BODY


Posted on: 2007-12-18
Description
On certain motorcycles, the rear fender strut attaching bolts can fail allowing the rear fender to detach from the motorcycle.

Consequence
This could occur without prior warning and could result in an injury or a crash.

Corrective Action
Dealers will remove existing strut bolts and replace with higher tensile strength attaching bolts and updated washers.  Higher torque values will be observed when installing the replacement fasteners.  The recall began on january 21, 2008.  Owners may contact big dog at 316-267-9121.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.