Recalls for your 2006 Mci D4000

Recalls for 2006 Mci D4000

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8 recalls found.
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New Jersey Transit: 2002 Motor Coach Industries D4000 Commuter Coach 7663.

Kingsbridgeviewer3820 posted a photo:

New Jersey Transit: 2002 Motor Coach Industries D4000 Commuter Coach 7663.

The 164 Bus heading towards the Port Authority Bus Terminal.

DEFECT #1 - VISIBILITY:GLASS, SIDE/REAR


Posted on: 2007-06-27
Description
Certain dura side body egress windows, side body lavatory egress windows, and non-egress side body windows manufactured between november 1, 2005, and july 19, 2006, installed as original equipment on certain my 2006 and 2007 motor coach industries (mci) d coaches.  The windows were produced with inconsistent priming on the primary and secondary bond lines which fails to conform to the requirements of federal motor vehicle safety standard no.  217, bus emergency exits and window retention and release.  

Consequence
The purpose of this standard is to minimize the likelihood of occupants being thrown from the bus and to provide a means of readily accessible emergency egress.

Corrective Action
Mci will notify owners instructing them to inspect the windows for signs of water leak, wind noise, or visable partial de-bonding.  Windows showing these signs will be replaced free of charge by dura.  The recall is expected to begin during july 2007.  Owners can contact dura at 248-844-1615.

Notes
Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

DEFECT #2 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL


Posted on: 2006-04-27
Description
On certain motor coaches equipped with detroit diesel series 60 engines, the turbocharger compressors can fail.  

Consequence
A fire can result should the turbocharger fail.

Corrective Action
Detroit diesel is conducting this recall (please see 06e019000) and will remedy these motor coaches.  The engines will be repaired free of charge.  Owners may contact detroit diesel at 313-592-3708 or motor coach at 866-624-2622.

Notes
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #3 - ELECTRICAL SYSTEM:BATTERY


Posted on: 2006-12-22
Description
On certain motor coaches, the boost connector housing can fail over time, exposing the positive and negative terminals.  

Consequence
This could result in the grounding of an unprotected circuit and could lead to a thermal event if not corrected.

Corrective Action
Customers are being advised to remove the boost connector and discard it.  Customers will be offered a new design boost connector as an alternative at no cost.  The recall began on january 2, 2007.  Owners may contact mci at 1-800-241-2947.

Notes
Mci recall no.  274.customers can also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #4 - VISIBILITY:DEFROSTER/DEFOGGER SYSTEM


Posted on: 2006-07-06
Description
On certain motor coaches equipped with a slide switch to control the defroster blower speed, there is a speed controller for each of the two defroster fan motors.  The speed controller may fail causing the fan motor to operate continuously in the high speed mode, and the carrier slide switch may fail to reduce or otherwise control the fan motor speed.  

Consequence
The speed controller may overheat and result in a thermal even, such as smoking or possible fire.

Corrective Action
Dealers will replace the defroster speed controller free of charge.  The recall began on july 20, 2006.  Owners may contact motor coach at 1-800-241-2947.

Notes
Customers can also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

DEFECT #5 - INTERIOR LIGHTING


Posted on: 2009-11-03
Description
Mci is recalling certain model year 2002-2009 d series coaches, equipped with luminator horizon led side destination signs.  The connector board can corrode due to an accumulation of moisture under the connector.

Consequence
A short could occur, possibly causing smoke and fire.

Corrective Action
Mci will notify owners and luminator will repair the buses free of charge.  Please see luminator's defect report 09e-054.  The safety recall began on november 9, 2009.  Owners may contact luminator at 1-972-516-3033 or mci customer service at 1-800-241-2947.

Notes
Mci recall no.  335.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

DEFECT #6 - ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR


Posted on: 2009-11-18
Description
Mci is recalling certain model year 2005-2008 d4000, model year 2005-2009 d4500 and d4505 transit buses, equipped with caterpillar c13 engine and 50dn alternator.  The alternator cable may become loose within the cable clamp, which could result in chafing of the alternator cable and possible arcing of the cable wires.

Consequence
This could result in a fire.

Corrective Action
Mci will notify owners and replace the alternator cable clamp and related hardware free of charge.  The safety recall began on november 30, 2009.  Owners may contact mci customer service at 1-800-241-2947.

Notes
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

DEFECT #7 - EQUIPMENT ADAPTIVE


Posted on: 2010-03-09
Description
Mci is recalling certain model year 2000-2009 d4000, model year 2001-2010 d4500 and model year 2005-2007 d4505 coaches equipped with ricon wheelchair lift (wcl) and a cassette-type wcl compartment door.  The wheelchair lift may become disengaged from a locked position and slide unrestrained on its rollers in the storage structure, potentially breaking through the cassette door and extending beyond the outside of the door when the coach is in motion, particularly when the coach is making a left turn.  

Consequence
If the coach is in motion, potential injury to persons and/or damage to other vehicles or property could occur.  

Corrective Action
Mci will provide parts and labor to install free of charge to customers, a ricon designed retrofit kit that includes a spring loaded lock mechanism.  The safety recall began on march 31, 2010.  Owners may contact mci customer service line at 1-800-241-2947.

Notes
Mci recall no.  341.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov .

DEFECT #8 - ELECTRICAL SYSTEM


Posted on: 2013-10-31
Description
Motor coach industries (mci) is recalling certain model year 2000-2012 d, e, g and j series coaches manufactured january 2000 through june 2011 and equipped with sure power battery equalizers containing a particular epoxy sealing, aka 'potting', compound.  The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.

Consequence
Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.

Corrective Action
Mci will notify owners, and sure power will replace the equalizers, free of charge.  Owners may contact mci at 1-847-285-2000.  This campaign is mci service bulletin 401.

Notes
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.